cable management products

Standards

voestalpine Metsec Cable Tray Systems generally conform to BS EN 61537 Cable management – cable tray systems and cable ladder systems.

Information relating to compliance is detailed/highlighted within the following sections of the standard:

6 Classification

6.1 According to material

6.1.1 Metsec cable tray systems are metallic system components

6.2 According to resistance to flame propagation

6.2.2 Metsec cable tray systems are non-flame propagating system components

6.3 According to electrical continuity characteristics

6.3.2 Metsec cable tray systems have electrical continuity characteristics

6.4 According to electrical conductivity

6.4.1 Metsec cable tray systems are electrically conductive system components

6.5 According to resistance against corrosion

6.5.2 Metsec cable tray systems are made of steel with metallic finishes or stainless steel

(Resistance to corrosion is classified according to Table 1 and follow the relevant specification in Table 8, with compliance according to Table 7.)

Table 1 – classification for resistance against corrosion

ClassReference – material and finish
0(a) None
1Electroplated to a minimum thickness of 5 m
2Electroplated to a minimum thickness of 12 m
3Pre – galvanised to grade 275 to BS EN 10346
4Pre – galvanised to grade 350 to BS EN 10346
5Post – galvanised to a zinc mean coating thickness (minimum) of 45 m according to BS EN ISO 1461 for zinc thickness only
6Post – galvanised to a zinc mean coating thickness (minimum) of 55 m according to BS EN ISO 1461 for zinc thickness only
7Post – galvanised to a zinc mean coating thickness (minimum) of 70 m according to BS EN ISO 1461 for zinc thickness only
8Post – galvanised to a zinc mean coating thickness (minimum) of 85 m according to BS EN ISO 1461 for zinc thickness only
9AStainless steel manufactured to ASTM: A 240/A 240M – 95a designation S30400 or EN 10088 grade 1 – 4301 without a post treatment (b)
9BStainless steel manufactured to ASTM: A 240/A 240M – 95a designation S31603 or EN 10088 grade 1 – 4404 without a post treatment (b)
9CStainless steel manufactured to ASTM: A 240/A 240M – 95a designation S30400 or EN 10088 grade 1 – 4301 with a post treatment (b)
9DStainless steel manufactured to ASTM: A 240/A 240M – 95a designation S31603 or EN 10088 grade 1 – 4404 with a post treatment (b)
(a)For materials which have no declared corrosion resistance classification
(b)The post – treatment process is used to improve the protection against crevice crack corrosion and the contamination by other steels

Table 7 – System component compliance and classification for resistance against corrosion

System Component Material and FinishesClassification According ToComplianceSubclause for Compliance Check
Non-metallic6.5.1Declaration14.2.1
Reference – zinc coating as in Table 1.6.5.2 Table 1 classes 1 to 8Declaration or measurement14.2.2
Non-referenced zinc coating6.52 Table 1 classes 1 to 8By neutral salt spray test NSS14.2.3
Reference – stainless steel as in Table 1.6.5.2 Table 1 Class 9A to 9DDeclaration14.2.2
Non-referenced stainless steelNot classifiedDeclarationNone
Other metallic coatings6.5.2 Table 1 Column 1 classes 1 to 8By neutral salt spray test NSS14.2.3
Aluminium alloys or other metals6.5.3 Under considerationUnder consideration14.2.4
Organic coatings6.5.4 Under considerationUnder consideration14.2.5

Table 8 – Zinc coating thickness of reference materials

ClassMinimum Thickness mMinimum coating thickness as given in EN 10327 or EN 10326 mMean coating thickness (minimum) to ISO 1461 m
0 (a)
15
212
313
419
545
655
770
885

(a) As declared by the manufacturer or responsible vendor

6.6 According to temperature

6.6.1 Minimum temperature for the system components is given in Table 2.

6.6.2 Maximum temperature for the system components is given in Table 3.

Table 2 – Minimum temperature classification

Minimum transport, storage installation and application temperature °C
+5
-5
-15
-20
-40
-50

Table 3 – Maximum temperature classification

Maximum transport, storage installation and application temperature °C
+40
+60
+90
+105
+120
+150

6.7 According to the free base area of the cable tray length as given in Table 4.

Table 4 – Perforation base classification

ClassificationPerforation in the base area
AUp to 2%
BOver 2% and up to 15%
COver 15% and up to 30%
DMore than 30%

Note: Classification D relates to IEC 60364 – 5 – 52 Subclause A.52.6.2 second paragraph

6.9 According to impact resistance

6.9.4 System component offering impact resistance up to 20 J (as verified by testing in accordance with 10.9 Test for impact resistance.)

7 Marking and documentation

7.1 Each system component is marked by a label. Labels used fully comply with the rubbing test. Boxed items are labelled on the packaging

8 Dimensions

Key cross sectional dimensions for straight cable trays

Part No.External Depth mmInternal Depth mmExternal Width mmInternal Width mm (internal)X-sectional Area mm2
CTSL12/00501210.25048.2491.6
CTSL12/00751210.27573.2746.6
CTSL12/01001210.210098.21001.6
CTSL12/01501210.2150148.21511.6
CTSL12/02251210.2225223.22276.6
CTSL18/03001810.2300297.63035.5
CTSL25/00502515.65048.2751.9
CTSL25/00752523.27573.21698.2
CTSL25/01002523.210098.22278.2
CTSL25/01502523.2150148.23438.2
CTSL25/02252523.2225223.25178.2
CTSL25/03002523.2300298.06913.6
CTSL25/04502523.0450447.610294.8
CTSL25/06002522.6600597.613505.8
CTSL50/00755022.67573.21654.3
CTSL50/01005048.210098.24733.2
CTSL50/01505048.2150148.27143.2
CTSL50/02255048.2225222.610729.3
CTSL50/03005047.6300297.614165.8
CTSL50/04505047.6450447.021277.2
CTSL50/06005047.0600597.028059.0
CTSL50/07505047.0750746.035062.0
CTSL50/09005046.0900896.041216.0

Minimum internal radius of fittings

Minimal internal radius of fittings available for the accommodation of cables is 125mm.

9 Construction

9.1 Surfaces of system components which are likely to come into contact with cables during installation are inspected to ensure they shall not cause damage to the cables when installed correctly.

9.2 As with all metallic system components, care should be exercised that handling is in accordance with the relative COSHH regulations and gloves should be worn.

9.3 Screwed connections have been designed to withstand the mechanical stresses occurring during installations and normal use and will not cause damage to cables when correctly inserted. Screwed connections are in general ISO metric threads fully compliant to tests in accordance with 9.3.1 and 9.3.2 of the standard. Metsec cable tray systems are usually assembled using M6 roofing bolts particularly for couplers, fishplates and connection to supporting framework. These bolts should be tightened to a torque of 12N/m.

10 Mechanical properties

Cable tray lengths have been tested generally in accordance with the standard under 10.2 and 10.3 for verification of the loading graphs. It should be noted that independent testing has been carried out to verify the structural performance of the cable trays at the minimum and maximum temperature classifications for test conditions under 10.2.2.

All accessories eg bends, tees etc should be directly supported by a suitable support device or devices at appropriate positions.